Dhruvs Ultrasonics

<b>Ultrasonic plastic welding high frequency</b>&nbsp;and power&nbsp;is a fast and efficient technique that creates a strong, clean and hermetic seal, while increasing production without compromising quality.

 

Ultrasonic welding is an industrial process whereby high-frequency ultrasonic acoustic vibrations are locally applied to work pieces being held together under pressure to create a solid-state weld. It is commonly used for plastics and metals, and especially for joining dissimilar materials.

15 kHz / 4200 Watt Double Head Ultrasonic Plastic Welding Machine is an advanced dual-station system engineered for high-strength, precision bonding of large or complex plastic components. With its high-power output and double welding heads, this machine significantly improves production efficiency by enabling simultaneous or independent welding operations — making it an excellent choice for industries with high-volume demands.

Built for tough applications, this model delivers stable and repeatable welds across a wide range of thermoplastics, including ABS, PP, PE, PC, Nylon, PVC, and their composites. Its robust construction, digital control system, and user-friendly operation make it ideal for automotive, electronics, appliances, and medical device manufacturing.

Key Features

• Dual Welding Heads: Enables parallel welding for higher output or different parts on the same machine.

• High Power Output: 4200 Watt ultrasonic energy ensures deep, strong bonds even in thick or reinforced plastics.

• Low Frequency (15 kHz): Suitable for welding large-sized and rigid plastic components with minimal vibration loss.

• Digital Control Panel: Allows precise parameter adjustment for time, pressure, amplitude, and energy.

• Auto Frequency Tracking: Maintains consistent performance without manual retuning.

• Sturdy Frame & Linear Rails: Provides stability and uniform pressure distribution for complex assemblies.

• Preset Recipe Storage: Save multiple welding settings for different parts to ensure repeatability.

• Pneumatic System: Adjustable air pressure with two-hand safety operation for operator protection.

• High Productivity: Designed for medium to large-scale batch production lines.

Technical Specifications
Applications

This machine is ideal for industries that require fast, repeatable, and durable plastic welds, such as:

• Automotive: Bumper brackets, dashboards, light housings, HVAC ducts

• Appliances: Washing machine panels, blender jars, air cooler housings

• Electronics: Battery boxes, printer components, LED light parts

• Medical Devices: Syringe bodies, diagnostic components, housing enclosures

• Consumer Goods: Toys, tool housings, storage boxes, packaging closures

<p dir="ltr">Ultrasonic Plastic Welding Machine (SLIDE GEAR)</p> <p dir="ltr">Ultrasonic welding&#160;uses ultrasonic energy at high frequencies (15&#8211;40 kHz) to produce low amplitude. mechanical vibrations. The vibrations generate heat at the joint interface of the parts being welded, resulting in melting of the thermoplastic materials and weld formation after cooling.</p>

Ultrasonic welding uses ultrasonic energy at high frequencies (20–40 kHz) to produce low amplitude, mechanical vibrations. The vibrations generate heat at the joint interface of the parts being welded, resulting in melting of the thermoplastic materials and weld formation after cooling.

Ultrasonic plastic welding and power is a fast and efficient technique that creates a strong, clean and hermetic seal, while increasing production without compromising quality.

15kHz 2600W Analog Ultrasonic Plastic Welding Machine from Dhruv’s Ultrasonics delivers robust performance and exceptional durability in plastic joining. Designed for manufacturers who require consistent weld strength, simple controls, and lower upfront cost, this analog system is ideal for automotive parts, filtration units, containers, and industrial plastic enclosures.

With its low-frequency, high-amplitude vibration system, it creates strong welds on thick, large, or high-melting-point plastic materials.

Key Features (Analog)

• Powerful Output: 2600W power capacity makes it ideal for medium-to-large plastic parts.

• Stable 15kHz Frequency: Generates deep vibration penetration for strong bonding.

• 2 Analog Welding Modes: Supports both manual mode and time-based welding for simple, repeatable processes.

• Heavy-Duty Design: CNC-machined press body and dovetail column provide rigidity and durability.

• Safety-Centric Design: Equipped with two-hand operation, emergency stop, and external switch compatibility.

• Quick Mold Changeover: Manual fine-tuning and easy fixture alignment.

Technical Specifications (Analog) Best For:

• Air filters, auto parts, battery holders

• Container caps, plastic bins, tank seals

• Packaging trays, medium-size enclosures

Ultrasonic energy has been used to join thermoplastics for over 70 years. It is frequently chosen when parts are too complex or expensive to be molded in one piece. In ultrasonic plastic welding, a vibratory motion at the horn face (amplitude) is transferred to the part.

Dhruv's Ultrasonic cleaning machines are widely used in surface spray processing industry, mechanical industry, electronic industry, medical industry, semiconductor industry, clock and jewelry industry, optical industry, textile printing and dyeing industry. In other industries, the specific application of ultrasonic cleaning machines is as follows 1. Surface spraying treatment industry: (cleaning attachments: oil, mechanical chips, abrasives, dust, polishing wax) Removal of carbon deposits, oxide skin, polishing paste, oil and rust removal, pre ion plating cleaning, phosphating, metal workpiece surface activation treatment, etc. before electroplating. Stainless steel polishing products, stainless steel cutting tools, tableware, cutting tools, locks, lighting, hand accessories before spraying treatment, electroplating before cleaning.

20 kHz / 2000 Watt Ultrasonic Plastic Welding Machine is a high-performance industrial solution engineered to deliver strong, precise, and clean plastic welds without the use of adhesives, fasteners, or solvents. Designed for medium-sized thermoplastic parts, this model offers exceptional welding power with digital control, making it ideal for demanding applications in the automotive, medical, electronics, and packaging industries.

Built for accuracy and efficiency, the machine uses high-frequency ultrasonic vibrations to create molecular bonding between plastic parts under pressure. The result is a solid-state weld that is strong, repeatable, and free from surface defects. Whether for batch production or integration into automated systems, this machine ensures unmatched performance with minimal maintenance.

✅ Product Features

• 20 kHz Ultrasonic Frequency: Ideal for medium to large thermoplastic components requiring deeper energy penetration.

• 2000 Watt Output Power: Offers robust welding performance across a variety of materials and geometries.

• Digital Control System: Easy-to-use touchscreen interface for parameter adjustment and weld monitoring.

• Auto Frequency Tracking: Ensures consistent performance and adapts automatically to tooling frequency variations.

• Multiple Welding Modes: Operates in Time, Energy, and Power mode to suit different application requirements.

• Precision Horn Compatibility: Supports custom titanium or aluminum horns for a wide range of part shapes.

• Safety-Oriented Design: Two-hand operation, overload protection, and emergency stop for enhanced operator safety.

• Compact Structure: Space-saving vertical press design suitable for both standalone and inline use.

15kHz 2600W Ultrasonic Plastic Welding Machine by Dhruv’s Ultrasonics is purpose-built for shower component welding — delivering strong, airtight, and aesthetically clean joints on complex plastic shower parts. Whether you're welding multi-layer shower heads, water flow control valves, filter caps, or enclosures, this machine ensures no leaks, no adhesives, and no visible residue.

Its low-frequency (15kHz) and high-amplitude design makes it ideal for bonding thicker or curved plastic geometries commonly used in bathroom fixtures, sanitary ware, and water flow systems.

Key Features – Optimized for Shower Part Welding

• High Output Power (2600W): Ensures deep energy penetration for thick, multi-component plastic parts like dual-layer shower heads.

• 15kHz Frequency: Low-frequency vibration allows for stronger bonding on rigid or heat-resistant plastics like ABS, PP, or PC.

• Leak-Proof Seal Formation: Perfect for parts requiring water-tight and air-tight joints without glues or O-rings.

• Smooth Weld Finish: Produces clean, flash-free edges on visible bathroom products for a premium, polished look.

• Analog & Digital Options Available: Choose between basic analog control or smart digital models with real-time tracking.

• CE & FCC Certified: Machine design complies with international safety standards for factory integration.

Ideal Shower Products for Welding

• ✅ Shower heads (single/multi-stream)

• ✅ Filter enclosures and caps

• ✅ Spray nozzles and water diverters

• ✅ Back covers and shell seals

• ✅ Flow regulator assemblies

Technical Specifications Additional Features (Digital Model)

• RS232/485 IoT data interface for smart factory integration

• Amplitude control (10%–100%) for tuning energy per plastic type

• Real-time frequency auto-tuning within ±500Hz

• Touchscreen interface (4.3”) for welding modes: Time, Energy, Power

Why Use Ultrasonic Welding for Shower Parts?

• No glue, adhesive, or screws needed

• No drying or curing time — instant bonding

• Waterproof and chemical-resistant joints

• Clean welds without visible deformation

• Ideal for mass production with high consistency

<b>Ultrasonic plastic welding</b>&nbsp;is a fast and efficient technique that creates a strong, clean and hermetic seal, while increasing production without compromising quality.