Dhruvs Ultrasonics

20 kHz / 2600 Watt Servo Mini Ultrasonic Plastic Welding Machine is an advanced, compact solution engineered for precision welding of small to medium-sized thermoplastic components. This machine combines the power of high-frequency ultrasonic energy with the precision of servo-driven movement, making it ideal for industries demanding fine weld accuracy, low noise, and repeatability.

Designed with space efficiency and control in mind, this tabletop model offers enhanced performance in a reduced footprint. It’s perfect for electronic parts, filter components, packaging, and intricate plastic assemblies where even minor errors can impact functionality.

✅ Product Features

• Servo-Driven Control System: Enables micron-level weld depth accuracy and smooth, consistent motion for repeatable welds.

• High Frequency (20 kHz): Ideal for small parts and applications requiring low noise and high detail.

• Digital HMI Interface: Touchscreen control for real-time parameter settings, monitoring, and recipe management.

• Energy & Time Control Modes: Supports multiple weld modes for flexibility across part geometries and material types.

• Compact Tabletop Design: Perfect for small workshops, lab setups, and low-space industrial environments.

• Rapid Setup & Quick Tuning: Auto frequency tracking and fast tool changes to reduce downtime.

• Safety Features Built-In: Includes overload protection, emergency stop, and real-time alarm displays.

• Custom Horn & Fixture Options: Designed in-house as per your component size, material, and shape.

15 kHz / 2600 Watt Tabletop Servo Ultrasonic Plastic Welding Machine is a precision-engineered solution designed for high-strength bonding of medium-to-large thermoplastic components. Featuring a servo-driven control system, this tabletop model provides exceptional welding accuracy, repeatability, and fine control of weld depth — ideal for demanding applications where consistency and finish quality are non-negotiable.

Its compact tabletop design ensures easy integration into workstations while maintaining industrial-grade performance. With programmable settings, high-frequency stability, and digital interface, this machine is a perfect match for automotive components, electronics housings, medical enclosures, and precision parts.

✅ Product Features

• Servo-Controlled Precision: Offers micron-level control over weld depth, ideal for complex or delicate assemblies.

• High-Power Output: 2600 Watt ultrasonic energy ensures strong and reliable bonds in thick or rigid plastics.

• Low-Frequency Operation (15 kHz): Suitable for welding large components or dense materials with minimal energy loss.

• Compact Tabletop Design: Space-saving format that fits into production cells, labs, or assembly lines.

• Digital Touchscreen Control: Easy operation with real-time feedback, recipe storage, and parameter setting.

• Auto Frequency Tuning: Ensures consistent performance with minimal manual adjustment.

• Weld Modes: Supports Time, Energy, Power, and Depth-based welding options.

• User Safety Features: Two-hand start, overload protection, emergency stop, and enclosed welding area.

15 kHz / 2600 Watt Servo Ultrasonic Plastic Welding Machine is a precision-engineered solution designed for high-strength bonding of medium-to-large thermoplastic components. Featuring a servo-driven control system, this tabletop model provides exceptional welding accuracy, repeatability, and fine control of weld depth — ideal for demanding applications where consistency and finish quality are non-negotiable.

Its compact tabletop design ensures easy integration into workstations while maintaining industrial-grade performance. With programmable settings, high-frequency stability, and digital interface, this machine is a perfect match for automotive components, electronics housings, medical enclosures, and precision parts.

✅ Product Features

• Servo-Controlled Precision: Offers micron-level control over weld depth, ideal for complex or delicate assemblies.

• High-Power Output: 2600 Watt ultrasonic energy ensures strong and reliable bonds in thick or rigid plastics.

• Low-Frequency Operation (15 kHz): Suitable for welding large components or dense materials with minimal energy loss.

• Compact Tabletop Design: Space-saving format that fits into production cells, labs, or assembly lines.

• Digital Touchscreen Control: Easy operation with real-time feedback, recipe storage, and parameter setting.

• Auto Frequency Tuning: Ensures consistent performance with minimal manual adjustment.

• Weld Modes: Supports Time, Energy, Power, and Depth-based welding options.

• User Safety Features: Two-hand start, overload protection, emergency stop, and enclosed welding area.

Dhruv’s Ultrasonics introduces the Double Head Servo Ultrasonic Plastic Welding Machine (20kHz, 2000W) — a cutting-edge solution for manufacturers seeking faster cycle times, dual-point precision welding, and unmatched consistency. Powered by servo-driven actuators and dual ultrasonic stacks, this machine is ideal for simultaneous welding of identical or mirrored plastic components, maximizing throughput without compromising quality.

Built on the trusted performance of single-head servo systems, the double-head configuration doubles your capacity while maintaining the same weld depth control, real-time frequency tracking, and digital amplitude management that Dhruv’s Ultrasonics is known for.

What Is a Double Head Servo Ultrasonic Welder?

A double head ultrasonic welding machine features two independent ultrasonic horns operating in sync — both controlled via servo motors for precise, programmable movement. This setup allows simultaneous welding of two parts in one cycle or handling larger parts that require two-point fusion.

Key Features

• ✅ Dual Horn Operation: Welds two parts at the same time or performs multi-point welds on large assemblies.

• ✅ Servo Motion Control: Offers high-speed, repeatable vertical motion with programmable depth and force.

• ✅ Real-Time Frequency Tuning: Built-in auto-tuning ensures both horns remain locked at 20kHz throughout each weld cycle.

• ✅ Independent Control for Each Head: Customize parameters for each horn — time, energy, amplitude, and pressure.

• ✅ 4.3-inch Full-Color Touchscreen Interface: Easy navigation and parameter setting for both heads with memory for multiple programs.

• ✅ Compact Footprint with Dual Efficiency: Save floor space while doubling production output.

• ✅ Digital Amplitude Control: Adjustable from 10%–100% for various materials and thicknesses.

• ✅ Built-in Cooling System: Air-cooled generator and sonotrode cooling enhance longevity in continuous operations.

• ✅ Weld Quality Monitoring: Real-time display of power, pressure, and cycle feedback for QA compliance.

• ✅ Safety Compliant Design: Dual-hand start, emergency stops, and grounded circuit protection.

Technical Specifications Suitable Applications

• Automotive Components: Dual side panels, mirror mounts, dashboard elements

• Medical Devices: Syringe barrels, twin-tube sealers

• Consumer Products: Filter housings, electrical enclosures, appliance bodies

• Packaging & Containers: Multi-cavity seals, twin cap welding, clamshell packs

• Electronics: Speaker assemblies, power boxes, battery packs

<b>Ultrasonic plastic welding high frequency</b>&nbsp;and power&nbsp;is a fast and efficient technique that creates a strong, clean and hermetic seal, while increasing production without compromising quality.

<b>Ultrasonic plastic welding high frequency</b>&nbsp;and power&nbsp;is a fast and efficient technique that creates a strong, clean and hermetic seal, while increasing production without compromising quality.