Dhruvs Ultrasonics

<p>1. High precision servo motor combined with precision electric cylinder, stable output, accurate control of welding speed, stroke, multi-stage welding, higher welding efficiency</p> <p>2. Digital intelligent control system, Chinese/English operation interface, 15.6″ full colour HD touch screen, key permissions protected by password</p> <p>3. Support Wi-Fi-4G wireless network, system remote operation and maintenance, more convenient troubleshooting</p> <p>4.7 welding modes: time, energy, stop vibration, Xn, multi-stroke, absolute stroke, differential stroke (Servo II)</p> <p>5. Open signal ports for safety grating, acoustic enclosure, base film weld detection and roll film, which can be switched on or off according to requirements</p> <p>6. Quality control function: monitoring of frequency, ultrasonic time, energy, power, welding stroke, pressure and other status output parameters as analysis results</p>

ULTRASONIC HAND GUN are high-frequency tools (20 kHz) that use ultrasonic energy to agitate particles in liquids. These devices are employed to facilitate a wide variety of processes, such as PLASTIC 2 PARTS JOINING.

The ultrasonic fuel pump filter welding machine is engineered for precision welding of fuel filter components, ensuring leak-proof, durable bonds without adhesives or contaminants. Ideal for automotive fuel systems, this high-performance machine uses advanced ultrasonic technology to weld nonwoven and plastic materials with speed and accuracy. It supports various filter designs and ensures consistent quality, making it perfect for high-volume production. With features like low energy consumption, minimal maintenance, and user-friendly operation, it’s a reliable solution for manufacturers seeking efficient, clean, and eco-friendly fuel pump filter assembly. Optimize production and meet stringent automotive standards with ultrasonic welding.

<p><b>Ultrasonic plastic welding 15 & 20khz frequency</b>&nbsp;and power&nbsp;is a fast and efficient technique that creates a strong, clean and hermetic seal, while increasing production without compromising quality.</p>

<b>Ultrasonic plastic welding 20khz frequency</b>&nbsp;and power&nbsp;is a fast and efficient technique that creates a strong, clean and hermetic seal, while increasing production without compromising quality.

<b>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp;LOW&nbsp; COST MACHINE&nbsp;IS ALSO&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; AVILABLE&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;</b><br />Ultrasonic welding&nbsp;uses ultrasonic energy at frequencies (15/20 kHz) to produce low amplitude.&nbsp; mechanical vibrations. The vibrations generate heat at the joint interface of the parts being welded, resulting in melting of the thermoplastic materials and weld formation after cooling.

15 kHz / 2600 Watt Ultrasonic Rotary Table Welding Machine is an advanced ultrasonic solution engineered for high-speed, high-precision welding of thermoplastic parts in continuous production environments. With its powerful 2600-watt ultrasonic system and integrated rotary indexing table, this machine is designed to deliver fast cycle times, consistent weld quality, and automation-friendly operation.

Ideal for industries such as automotive, electronics, medical, and consumer goods, this machine combines ultrasonic technology with a multi-station rotary platform—allowing loading, welding, and unloading to happen simultaneously across multiple indexed positions. The result is seamless productivity, reduced operator intervention, and superior weld consistency.

<b>Ultrasonic plastic welding</b>&nbsp;is a fast and efficient technique that creates a strong, clean and hermetic seal, while increasing production without compromising quality.

Ultrasonic energy has been used to join thermoplastics for over 70 years. It is frequently chosen when parts are too complex or expensive to be molded in one piece. In ultrasonic plastic welding, a vibratory motion at the horn face (amplitude) is transferred to the part.

Ultrasonic Plastic Welding Machine (SLIDE GEAR)

Ultrasonic welding uses ultrasonic energy at high frequencies (15–40 kHz) to produce low amplitude. mechanical vibrations. The vibrations generate heat at the joint interface of the parts being welded, resulting in melting of the thermoplastic materials and weld formation after cooling.

15kHz 2600W Double Head Ultrasonic Plastic Welding Machine by Dhruv’s Ultrasonics is a high-output solution designed for manufacturers who demand maximum speed, symmetrical precision, and strong weld strength. Engineered with two ultrasonic horns, this machine enables simultaneous welding of two plastic components or multi-point fusion on a single part — all within a single cycle.

Perfect for automotive, appliance, packaging, filtration, and consumer product industries, this model uses low-frequency, high-amplitude ultrasonic waves to bond thick plastic parts with leak-proof, airtight, and flash-free results.

Key Features – 15kHz Double Head Ultrasonic Welder

• Dual Horn Design: Welds two identical or mirrored parts simultaneously, reducing cycle time and labor.

• 15kHz Frequency, 2600W Power per Head: Low-frequency output delivers deeper energy penetration, ideal for thick, high-strength plastic welds.

• Independent Control Per Head: Set different timing, amplitude, and power parameters for each ultrasonic stack.

• Analog or Digital Generator Options: Choose based on your factory needs — from cost-effective analog to high-tech touchscreen digital.

• Rigid CNC Frame: Precision-machined body with dovetail groove support column resists deflection during high-pressure welding.

• Safe Operation: Two-hand start, emergency stop, and external switch integration ensure operator safety and process control.

• XY Platform Compatibility: Optional platform for fine mold alignment and parallel welding accuracy.

• Smart Cooling System: Ensures stable performance during extended production cycles.

Technical Specifications
Ideal Applications

The 15kHz 2600W Double Head Ultrasonic Welder is perfect for:

• Automotive – Dual side panels, air filter casings, dashboard components

• Consumer Products – Cosmetic containers, mirror assemblies, hygiene products

• Appliances & Showers – Shower heads, enclosure lids, multi-nozzle panels

• Industrial Filters – Air/oil filter sets, valve caps, regulator housings

• Packaging – Multi-blister seals, dual clamshell closures

Ultrasonic sealing utilize the principles of ultrasonic energy to join two materials together. Weld tools (anvil or sonotrodes) focus the ultrasonic energy on the point at which the welding should take place, and friction heat is generated. The sealing time is between 100 and 200 milliseconds