Dhruvs Ultrasonics

Ultrasonic horns come in a variety of shapes and designs, but all must be tuned to a specific operating frequency; the most common being 15 kHz, 20 kHz, and 40 kHz. Ultrasonic welding utilizes high frequency, vertical motion to produce heat and the flow of thermoplastic material at the interface of mated parts.

Additional Information:

• Item Code: DUH
• Production Capacity: depend on product size
• Delivery Time: 3 -10 Working days
• Packaging Details: box

Aluminum Ultrasonic Welding Horn (Sonotrode) – Aerospace-Grade 7075 Alloy, CNC Precision Machined
We manufacture and supply premium Aluminum Ultrasonic Welding Horns (also known as Sonotrodes) crafted from aerospace-grade 7075-T651 aluminum alloy — the industry's preferred material for ultrasonic tooling due to its exceptional acoustic conductivity, lightweight properties, and mechanical strength.
Our Aluminum Ultrasonic Welding Horns are precision CNC-machined and FEA (Finite Element Analysis) tuned to resonate at exact operating frequencies, ensuring uniform vibration distribution, minimal energy loss, and consistently superior weld quality.
🔧 WHAT IS AN ALUMINUM ULTRASONIC WELDING HORN?An ultrasonic horn (sonotrode) is a critical component of any ultrasonic welding system. It amplifies and transmits high-frequency mechanical vibrations from the booster/transducer directly to the plastic or non-woven workpiece. Aluminum horns are ideal for plastic welding, cutting, sealing, and textile applications where lightweight tooling, excellent acoustic performance, and cost-efficiency are required.
✅ KEY FEATURES• Material: Aerospace-grade Aluminum Alloy 7075-T651 (imported)• Frequency: 15 kHz / 20 kHz / 28 kHz / 35 kHz / 40 kHz• Surface Finish: Hard anodized / polished for extended wear life• CNC precision machined for accurate resonance tuning• FEA-optimized design for uniform amplitude distribution• Compatible with all major brands: Branson, Dukane, Herrmann, Rinco, Telsonic, and Indian-made machines• Custom shapes available: Round, Rectangular, Stepped, Slotted, Knurled, Catenoidal, Exponential• Single cavity / multi-cavity horn designs available• Replacement/retrofit horns available for existing machines• Hard anodizing optional for abrasive plastic welding applications
📐 AVAILABLE SIZES & CONFIGURATIONS• Diameter: 25mm – 300mm (round horns)• Length: Half-wave / Full-wave (as per frequency requirement)• Power handling: 500W – 4000W• Amplitude: Customizable as per weld requirement• Weight: 0.5 kg – 8 kg depending on size and type
🏭 APPLICATIONS✔ Ultrasonic Plastic Welding (ABS, PP, PC, Nylon, PVC, HDPE)✔ Non-woven fabric welding & cutting (PPE kits, masks, bags)✔ Packaging – blister pack & pouch sealing✔ Automotive component assembly✔ Medical device & disposable assembly✔ Food cutting & portioning (bread, cake, cheese)✔ Electronics enclosure welding✔ Textile & garment ultrasonic bonding✔ Filter assembly & sealing
🔩 WHY CHOOSE OUR ALUMINUM ULTRASONIC HORNS?✔ 7075-T651 alloy — Best-in-class acoustic conductivity and mechanical fatigue resistance✔ Hard anodized surface — Up to 3× longer service life vs standard aluminum horns✔ FEA simulation before machining — Zero rejections, perfect resonance on first delivery✔ Custom horn design from your part drawing or sample within 7 working days✔ Compatible with all machine brands and frequencies✔ Retune & resurfacing service available for worn-out horns✔ ISO-quality manufacturing | PAN India delivery | Export supply available
📞 Contact us today for a free consultation, custom horn design quote, or bulk pricing. Share your part drawing or sample — we'll design the perfect Aluminum Ultrasonic Welding Horn for your application.
Minimum Order Quantity: 1 PieceDelivery Time: 5–10 Working Days (standard); 7–15 Days (custom design)Warranty: 6 Months against manufacturing defects

Additional Information:

• Item Code: DUUPW0086
• Production Capacity: Depend on welding application
• Delivery Time: Ready Stock
• Packaging Details: Wooden Box packing

Aluminum Ultrasonic Welding Horn (Sonotrode) – Aerospace-Grade 7075 Alloy, CNC Precision Machined
We manufacture and supply premium Aluminum Ultrasonic Welding Horns (also known as Sonotrodes) crafted from aerospace-grade 7075-T651 aluminum alloy — the industry's preferred material for ultrasonic tooling due to its exceptional acoustic conductivity, lightweight properties, and mechanical strength.
Our Aluminum Ultrasonic Welding Horns are precision CNC-machined and FEA (Finite Element Analysis) tuned to resonate at exact operating frequencies, ensuring uniform vibration distribution, minimal energy loss, and consistently superior weld quality.
🔧 WHAT IS AN ALUMINUM ULTRASONIC WELDING HORN?An ultrasonic horn (sonotrode) is a critical component of any ultrasonic welding system. It amplifies and transmits high-frequency mechanical vibrations from the booster/transducer directly to the plastic or non-woven workpiece. Aluminum horns are ideal for plastic welding, cutting, sealing, and textile applications where lightweight tooling, excellent acoustic performance, and cost-efficiency are required.
✅ KEY FEATURES• Material: Aerospace-grade Aluminum Alloy 7075-T651 (imported)• Frequency: 15 kHz / 20 kHz / 28 kHz / 35 kHz / 40 kHz• Surface Finish: Hard anodized / polished for extended wear life• CNC precision machined for accurate resonance tuning• FEA-optimized design for uniform amplitude distribution• Compatible with all major brands: Branson, Dukane, Herrmann, Rinco, Telsonic, and Indian-made machines• Custom shapes available: Round, Rectangular, Stepped, Slotted, Knurled, Catenoidal, Exponential• Single cavity / multi-cavity horn designs available• Replacement/retrofit horns available for existing machines• Hard anodizing optional for abrasive plastic welding applications
📐 AVAILABLE SIZES & CONFIGURATIONS• Diameter: 25mm – 300mm (round horns)• Length: Half-wave / Full-wave (as per frequency requirement)• Power handling: 500W – 4000W• Amplitude: Customizable as per weld requirement• Weight: 0.5 kg – 8 kg depending on size and type
🏭 APPLICATIONS✔ Ultrasonic Plastic Welding (ABS, PP, PC, Nylon, PVC, HDPE)✔ Non-woven fabric welding & cutting (PPE kits, masks, bags)✔ Packaging – blister pack & pouch sealing✔ Automotive component assembly✔ Medical device & disposable assembly✔ Food cutting & portioning (bread, cake, cheese)✔ Electronics enclosure welding✔ Textile & garment ultrasonic bonding✔ Filter assembly & sealing
🔩 WHY CHOOSE OUR ALUMINUM ULTRASONIC HORNS?✔ 7075-T651 alloy — Best-in-class acoustic conductivity and mechanical fatigue resistance✔ Hard anodized surface — Up to 3× longer service life vs standard aluminum horns✔ FEA simulation before machining — Zero rejections, perfect resonance on first delivery✔ Custom horn design from your part drawing or sample within 7 working days✔ Compatible with all machine brands and frequencies✔ Retune & resurfacing service available for worn-out horns✔ ISO-quality manufacturing | PAN India delivery | Export supply available
📞 Contact us today for a free consultation, custom horn design quote, or bulk pricing. Share your part drawing or sample — we'll design the perfect Aluminum Ultrasonic Welding Horn for your application.
Minimum Order Quantity: 1 PieceDelivery Time: 5–10 Working Days (standard); 7–15 Days (custom design)Warranty: 6 Months against manufacturing defects

Additional Information:

• Item Code: DUUPW0059
• Production Capacity: Depend on welding application
• Delivery Time: Ready Stock
• Packaging Details: Wooden Box packing

Aluminum Ultrasonic Welding Horn (Sonotrode) – Aerospace-Grade 7075 Alloy, CNC Precision Machined
We manufacture and supply premium Aluminum Ultrasonic Welding Horns (also known as Sonotrodes) crafted from aerospace-grade 7075-T651 aluminum alloy — the industry's preferred material for ultrasonic tooling due to its exceptional acoustic conductivity, lightweight properties, and mechanical strength.
Our Aluminum Ultrasonic Welding Horns are precision CNC-machined and FEA (Finite Element Analysis) tuned to resonate at exact operating frequencies, ensuring uniform vibration distribution, minimal energy loss, and consistently superior weld quality.
🔧 WHAT IS AN ALUMINUM ULTRASONIC WELDING HORN?An ultrasonic horn (sonotrode) is a critical component of any ultrasonic welding system. It amplifies and transmits high-frequency mechanical vibrations from the booster/transducer directly to the plastic or non-woven workpiece. Aluminum horns are ideal for plastic welding, cutting, sealing, and textile applications where lightweight tooling, excellent acoustic performance, and cost-efficiency are required.
✅ KEY FEATURES• Material: Aerospace-grade Aluminum Alloy 7075-T651 (imported)• Frequency: 15 kHz / 20 kHz / 28 kHz / 35 kHz / 40 kHz• Surface Finish: Hard anodized / polished for extended wear life• CNC precision machined for accurate resonance tuning• FEA-optimized design for uniform amplitude distribution• Compatible with all major brands: Branson, Dukane, Herrmann, Rinco, Telsonic, and Indian-made machines• Custom shapes available: Round, Rectangular, Stepped, Slotted, Knurled, Catenoidal, Exponential• Single cavity / multi-cavity horn designs available• Replacement/retrofit horns available for existing machines• Hard anodizing optional for abrasive plastic welding applications
📐 AVAILABLE SIZES & CONFIGURATIONS• Diameter: 25mm – 300mm (round horns)• Length: Half-wave / Full-wave (as per frequency requirement)• Power handling: 500W – 4000W• Amplitude: Customizable as per weld requirement• Weight: 0.5 kg – 8 kg depending on size and type
🏭 APPLICATIONS✔ Ultrasonic Plastic Welding (ABS, PP, PC, Nylon, PVC, HDPE)✔ Non-woven fabric welding & cutting (PPE kits, masks, bags)✔ Packaging – blister pack & pouch sealing✔ Automotive component assembly✔ Medical device & disposable assembly✔ Food cutting & portioning (bread, cake, cheese)✔ Electronics enclosure welding✔ Textile & garment ultrasonic bonding✔ Filter assembly & sealing
🔩 WHY CHOOSE OUR ALUMINUM ULTRASONIC HORNS?✔ 7075-T651 alloy — Best-in-class acoustic conductivity and mechanical fatigue resistance✔ Hard anodized surface — Up to 3× longer service life vs standard aluminum horns✔ FEA simulation before machining — Zero rejections, perfect resonance on first delivery✔ Custom horn design from your part drawing or sample within 7 working days✔ Compatible with all machine brands and frequencies✔ Retune & resurfacing service available for worn-out horns✔ ISO-quality manufacturing | PAN India delivery | Export supply available
📞 Contact us today for a free consultation, custom horn design quote, or bulk pricing. Share your part drawing or sample — we'll design the perfect Aluminum Ultrasonic Welding Horn for your application.
Minimum Order Quantity: 1 PieceDelivery Time: 5–10 Working Days (standard); 7–15 Days (custom design)Warranty: 6 Months against manufacturing defects

Additional Information:

• Item Code: DUUPW0085
• Production Capacity: Depend on welding application
• Delivery Time: Ready Stock
• Packaging Details: Wooden Box packing

Aluminum Ultrasonic Welding Horn (Sonotrode) – Aerospace-Grade 7075 Alloy, CNC Precision Machined
We manufacture and supply premium Aluminum Ultrasonic Welding Horns (also known as Sonotrodes) crafted from aerospace-grade 7075-T651 aluminum alloy — the industry's preferred material for ultrasonic tooling due to its exceptional acoustic conductivity, lightweight properties, and mechanical strength.
Our Aluminum Ultrasonic Welding Horns are precision CNC-machined and FEA (Finite Element Analysis) tuned to resonate at exact operating frequencies, ensuring uniform vibration distribution, minimal energy loss, and consistently superior weld quality.
🔧 WHAT IS AN ALUMINUM ULTRASONIC WELDING HORN?An ultrasonic horn (sonotrode) is a critical component of any ultrasonic welding system. It amplifies and transmits high-frequency mechanical vibrations from the booster/transducer directly to the plastic or non-woven workpiece. Aluminum horns are ideal for plastic welding, cutting, sealing, and textile applications where lightweight tooling, excellent acoustic performance, and cost-efficiency are required.
✅ KEY FEATURES• Material: Aerospace-grade Aluminum Alloy 7075-T651 (imported)• Frequency: 15 kHz / 20 kHz / 28 kHz / 35 kHz / 40 kHz• Surface Finish: Hard anodized / polished for extended wear life• CNC precision machined for accurate resonance tuning• FEA-optimized design for uniform amplitude distribution• Compatible with all major brands: Branson, Dukane, Herrmann, Rinco, Telsonic, and Indian-made machines• Custom shapes available: Round, Rectangular, Stepped, Slotted, Knurled, Catenoidal, Exponential• Single cavity / multi-cavity horn designs available• Replacement/retrofit horns available for existing machines• Hard anodizing optional for abrasive plastic welding applications
📐 AVAILABLE SIZES & CONFIGURATIONS• Diameter: 25mm – 300mm (round horns)• Length: Half-wave / Full-wave (as per frequency requirement)• Power handling: 500W – 4000W• Amplitude: Customizable as per weld requirement• Weight: 0.5 kg – 8 kg depending on size and type
🏭 APPLICATIONS✔ Ultrasonic Plastic Welding (ABS, PP, PC, Nylon, PVC, HDPE)✔ Non-woven fabric welding & cutting (PPE kits, masks, bags)✔ Packaging – blister pack & pouch sealing✔ Automotive component assembly✔ Medical device & disposable assembly✔ Food cutting & portioning (bread, cake, cheese)✔ Electronics enclosure welding✔ Textile & garment ultrasonic bonding✔ Filter assembly & sealing
🔩 WHY CHOOSE OUR ALUMINUM ULTRASONIC HORNS?✔ 7075-T651 alloy — Best-in-class acoustic conductivity and mechanical fatigue resistance✔ Hard anodized surface — Up to 3× longer service life vs standard aluminum horns✔ FEA simulation before machining — Zero rejections, perfect resonance on first delivery✔ Custom horn design from your part drawing or sample within 7 working days✔ Compatible with all machine brands and frequencies✔ Retune & resurfacing service available for worn-out horns✔ ISO-quality manufacturing | PAN India delivery | Export supply available
📞 Contact us today for a free consultation, custom horn design quote, or bulk pricing. Share your part drawing or sample — we'll design the perfect Aluminum Ultrasonic Welding Horn for your application.
Minimum Order Quantity: 1 PieceDelivery Time: 5–10 Working Days (standard); 7–15 Days (custom design)Warranty: 6 Months against manufacturing defects

Additional Information:

• Item Code: DUUPW0084
• Production Capacity: Depend on welding application
• Delivery Time: Ready Stock
• Packaging Details: Wooden Box packing